Tandem Motion-Power 48 V Board Reference Manual

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ID 683164
Date 11/05/2020
Public
Document Table of Contents x
About the Tandem Motion-Power 48 V Board Tandem Motion-Power 48 V Board Features Tandem Motion-Power 48 V Board Functional Description Tandem Motion-Power 48 V Board Connectors Changing the Motors and Encoders Tandem Motion-Power 48 V Board Jumper Settings Tandem Motion-Power 48 V Board Reference Documents Tandem Motion-Power 48 V Board Reference Manual Revision History
About the Tandem Motion-Power 48 V Board
Tandem Motion-Power 48 V Board Features
Tandem Motion-Power 48 V Board Functional Description
Tandem Motion-Power 48 V Board Connectors
Changing the Motors and Encoders
Tandem Motion-Power 48 V Board Jumper Settings
Tandem Motion-Power 48 V Board Reference Documents
Tandem Motion-Power 48 V Board Reference Manual Revision History

Tandem Motion-Power 48 V Board Connectors

Table 2.  Tandem Motion-Power 48 V Board Connectors
Jumper Axis Function
J1 - Power – battery
J2 - Power – low power (100 W) DIN
J4 - Power – DC link
J5 DRV0 Motor
J9 DRV0 Encoder
J19 DRV1 Motor
J23 DRV1 Encoder
J33 - HSMC interface
J34 - Power – Output 1.1 A
J35 - Analog feedback signals
J44 DRV0 Resolver
J45 DRV1 Resolver
J46 - Power – high power (200 W) Molex
Table 3.  Battery Power Connector (J1) Pin AssignmentsYou can connect a rechargeable battery to J1 a 6-pin 5.08 mm pitch pluggable terminal block.
Note: Using Battery requires you to load a suitable design, which supports regeneration, in the development kit FPGA. To enable regeneration, you must link pins 3 and 5 of the battery power connector.
Pin Function
1 9 – 16 V
2 9 – 16 V
3 REGEN_EN
4 VDD_IO
5 0V
6 0V
Table 4.  Low Power Connector (J2) Pin AssignmentsYou can connect a power supply of 9 – 16 V DC, up to 100 W to the DIN connector J2 using a KYCON KPPX-4P, or equivalent, DIN connector.
Pin Function
1 0 V
2 9 to 16 V
3 0 V
4 9 to 16 V
Table 5.  High Power Connector (J46) Pin AssignmentsYou can connect a power supply of 9 – 16 V DC, up to 200 W to the Molex connector J46 using a MOLEX 39-01-2061, or equivalent. Always use all power poles and ground poles in the chosen connector.
Note: Connect only one power supply to either J2 or J46.
Pin Function
1 9 to 16 V
2 9 to16 V
3 9 to 16 V
4 0 V
5 0 V
5 0 V
Table 6.  DC Link Connector (J4) Pin AssignmentsYou can use the DC link power connector, J4, a 4-pin 5.08mm pitch pluggable terminal block, to inject power into the DC link, bypassing the DC-DC boost converter.
Note: Only use J4 if you disable the DC-DC boost converter.
Pin Function
1 12 to 48 V
2 12 to 48 V
3 0 V
4 0 V
Table 7.  Output Power Connector (J34) Pin AssignmentsYou can use the output power connector, J34, a 2-pin 3.81mm pitch pluggable terminal block to supply 12V DC power to the attached FPGA development kit. The power output has a 1.1 A fuse.
Note: Ensure that the attached FPGA development kit power requirement is less than 1.1 A before using J34.
Pin Function
1 12 V, 1.1 A
2 0 V
Table 8.  HSMC Connector Pin AssignmentsThe table lists direction relative to the Tandem Motion-Power 48 V Board. This table only lists signal pins; power pins are not listed.
Pin Signal Direction Function
1 – 38 - - Not used
39 SD_MCLK Input Sigma Delta Clock
40 DRV1_SER_TX_EN Input Motor 2 FB Serial CLK
41 REGEN_EN Input Regen Enable Signal
42 BOOST_DRV0_PWM_H Input Boost Phase 1 Gate PWM +
43 OUTPUT_CURRENT_MDAT Output Input Current SD Data
44 BOOST_DRV0_PWM_L Input Boost Phase 1 Gate PWM -
47 OUTPUT_VOLTAGE_MDAT Output Input Voltage SD Data
48 BOOST_DRV1_PWM_H Input Boost Phase 2 Gate PWM +
49 BOOST_DRV0_CURRENT_MDAT Output Boost Phase 1 Current SD Data
50 BOOST_DRV1_PWM_L Input Boost Phase 2 Gate PWM -
53 BOOST_DRV1_CURRENT_MDAT Output Boost Phase 2 Current SD Data
54 DCBUS_CURRENT_MDAT Output DC Bus Current SD Data
55 DCBUS_VOLTAGE_MDAT Output DCBUS Voltage SD Data
56 VOLTAGE_FAULT Input Voltage Fault LED
59 DRV_SCLK Input Motor Drive SPI Clock
60 DRV_SOMI Output Motor Drive SPI
61 DRV0_FAULTn Output Motor Drive 1 Fault
62 DRV_SIMO Input Motor Drive SPI
65 DRV0_SER_RX Output Motor 1 FB Serial RX
66 DRV0_CSn Input Motor Drive 1 Chip Select
67 DRV0_SER_TX Input Motor 1 FB Serial TX
68 DRV0_SER_CLK Input Motor 1 FB Serial CLK
71 DRV0_EN_GATE_P Input Motor Drive 1 Gate Enable +
72 DRV0_EN_GATE_N Input Motor Drive 1 Gate Enable -
73 HSMC_DRV0_PWM_UH Input Motor Drive 1 Phase U Gate +
74 HSMC_DRV0_PWM_UL Input Motor Drive 1 Phase U Gate -
77 HSMC_DRV0_PWM_VH Input Motor Drive 1 Phase V Gate +
78 HSMC_DRV0_PWM_VL Input Motor Drive 1 Phase V Gate -
79 HSMC_DRV0_PWM_WH Input Motor Drive 1 Phase W Gate +
80 HSMC_DRV0_PWM_WL Input Motor Drive 1 Phase W Gate -
83 DRV0_U_VOLTS_MDAT Output Motor Drive 1 U Phase Voltage FB
84 DRV0_U_CURRENT_MDAT Output Motor Drive 1 U Phase Current FB
85 DRV0_V_VOLTS_MDAT Output Motor Drive 1 V Phase Voltage FB
86 DRV0_V_CURRENT_MDAT Output Motor Drive 1 V Phase Current FB
89 DRV0_W_VOLTS_MDAT Output Motor Drive 1 W Phase Voltage FB
90 DRV0_W_CURRENT_MDAT Output Motor Drive 1 W Phase Current FB
91 DRV0_QR_A Output Motor 1 FB Quad/Resolver A
92 DRV0_QHR_U Output Motor 1 FB Quad/Hall/Resolver U
95 DRV0_QR_B Output Motor 1 FB Quad/Resolver B
96 DRV0_QHR_V Output Motor 1 FB Quad/Hall/Resolver V
97 DRV0_QR_Z Output Motor 1 FB Quad/Resolver Z
98 DRV0_QHR_W Output Motor 1 FB Quad/Hall/Resolver W
101 CURRENT_FAULT Input Current fault LED
102 BOOST_STATUS Input Boost Status LED
103 DRV1_FAULTn Output Motor Drive 2 fault
104 REGEN_STATUS Input Regen status LED
107 DRV1_SER_RX Output Motor 2 FB Serial RX
108 DRV1_CSn Input Motor drive 2 chip Select
109 DRV1_SER_TX Input Motor 2 FB serial TX
110 DRV1_SER_CLK Input Motor 2 FB serial CLK
113 DRV1_EN_GATE_P Input Motor drive 2 gate Enable +
114 DRV1_EN_GATE_N Input Motor drive 2 gate enable -
115 HSMC_DRV1_PWM_UH Input Motor drive 2 phase U gate +
116 HSMC_DRV1_PWM_UL Input Motor drive 2 phase U gate -
119 HSMC_DRV1_PWM_VH Input Motor drive 2 phase V gate +
120 HSMC_DRV1_PWM_VL Input Motor drive 2 phase V gate -
121 HSMC_DRV1_PWM_WH Input Motor drive 2 phase W Gate +
122 HSMC_DRV1_PWM_WL Input Motor drive 2 phase W gate -
125 DRV1_U_VOLTS_MDAT Output Motor drive 2 U phase Voltage FB
126 DRV1_U_CURRENT_MDAT Output Motor drive 2 U phase current FB
127 DRV1_V_VOLTS_MDAT Output Motor drive 2 V phase voltage FB
128 DRV1_V_CURRENT_MDAT Output Motor Drive 2 V phase current FB
131 DRV1_W_VOLTS_MDAT Output Motor Drive 2 W phase voltage FB
132 DRV1_W_CURRENT_MDAT Output Motor Drive 2 W phase current FB
133 DRV1_QR_A Output Motor 2 FB quad/resolver A
134 DRV1_QHR_U Output Motor 2 FB quad/Hall/resolver U
137 DRV1_QR_B Output Motor 2 FB quad/resolver B
138 DRV1_QHR_V Output Motor 2 FB quad/Hall/resolver V
139 DRV1_QR_Z Output Motor 2 FB Quad/Resolver Z
140 DRV1_QHR_W Output Motor 2 FB quad/Hall/resolver W
143 GPIO_0 - Supply Over Current LED
144 DRV0_SER_TX_EN Input Motor 1 FB serial CLK
145 DRV1_RESOLVER_SSCS Input Resolver
146 DRV0_RESOLVER_SSCS Input Resolver
149 DRV1_RESOLVER_SCSB Input Resolver
150 DRV0_RESOLVER_SCSB Input Resolver
151 DRV1_RESOLVER_OutputHB Input Resolver
152 DRV0_RESOLVER_OutputHB Input Resolver
155 DRV1_RESOLVER_ERRHLD Input Resolver
156 DRV0_RESOLVER_ERRHLD Input Resolver
157 DRV1_RESOLVER_ERRSTB Input Resolver
158 DRV0_RESOLVER_ERRSTB Input Resolver
160 HSMC_PRSNTn Output HSMC presence detect
Table 9.  Motor Connector (J5, J19) Pin AssignmentsThe motor connectors (J5, J19) are 4-pole 5.08 mm pitch pluggable terminal blocks for motor phase U, V, W and 0 V.
Pin Function
1 Motor phase W
2 Motor phase V
3 Motor phase U
4 0V
Table 10.  Encoder Connector (J9, J23) Pin Assignments
Pin Function
1 Supply voltage
2 U_P
3 U_N
4 V_P
5 V_N
6 W_P
7 W_N
8 A_P
9 A_N
10 B_P
11 B_N
12 Z_P
13 Z_N
14 CLK_P
15 CLK_N
16 TX_P
17 TX_N
18 RX_P
19 RX_N
20 0 V
Table 11.  Resolver Connector (J44, J45) Pin Assignments
Pin Function
1 S1 In
2 S3 In
3 S2 In
4 S4 In
5 R1 Out
6 R2 Out
7 0 V
8 0 V
Table 12.  Analog Feedback Connector (J36) Pin AssignmentsYou can use the analog feedback connector (J36) to connect analog feedback signals to a suitable development kit with ADCs. The pinout of the analog feedback connector matches the pinout of the 2x10 way 0.1” pitch header, J20, on the Intel® MAX® 10 10M50 development kit.
Pin Function
1 Inductor current phase 0
2 Input voltage
3 Voltage feedback DRV0 phase V
4 Current feedback DRV0 phase V
5 Current feedback DRV0 phase U
6 Current feedback DRV0 phase W
7 Voltage feedback DRV0 phase U
8 Voltage feedback DRV0 phase W
9 0 V
10 0 V
11 DC link voltage
12 Inductor current phase 1
13 Current feedback DRV1 phase V
14 Voltage feedback DRV1 phase V
15 Current feedback DRV1 phase W
16 Current feedback DRV1 phase U
17 Voltage feedback DRV1 phase W
18 Voltage feedback DRV1 phase U
19 0 V
20 0 V
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